The two most popular and widely utilized feeders for mining applications are apron and belt feeders. They are still not the best choice for some applications, despite the variety of capabilities. In this situation, a hybrid feeder is ideal. Continue reading to find out more about hybrid feeding methods, their uses, and their advantages.
Read More: surefeed
How does a hybrid feeder vary from a conventional belt or apron feeder?
It is a hybrid feeder that combines the best qualities of a trustworthy belt feeder with the well-known “tractor chain” apron feeder. With its modular construction frame and outboard chain, the CrossoverTM feeder is a novel belt-over-apron design that lowers the installation height.
For what kinds of applications are hybrid feeders most appropriate?
You may use the CrossoverTM feeder for both light and heavy-duty tasks. Among the instances are:
Common installations include layouts that call for handling materials under 300 mm and sealed conveyor designs that do not require a dribbling belt to collect fines beneath feeders.
Setups that necessitate a horizontal transition to an inclined installation
Applications for the CrossoverTM feeder include feeding secondary type crushers, HPGRs, mills, and screens.
They may be brownfield or greenfield operations.
Direct dumping from rail car dumpers, haul trucks, and the handling of hot or sharp metal should be avoided. This is the ideal situation for conventional apron feeders.
Is a dribbling fines collecting belt conveyor required beneath my CrossoverTM feeder?
In order to use a CrossoverTM feeder, a dribbling fines conveyor is not necessary. The Crossover™ already has a belt-over-apron idea, which stops finer material from carrying back to the dribbling belt conveyor and seeping between the pans.
In addition, removing the dribbling conveyor can result in a 50% reduction in total height when compared to a conventional apron feeder and dribble belt arrangement.
Which are the main advantages of the CrossoverTM Feeder?
The CrossoverTM hybrid feeder has a lot to offer. However, take into account CAPEX reductions from both the equipment and the entire operating perspective.
A few of the primary advantages are:
reduction of up to 50% in height, which would result in a reduced total capital expenditure for the project (less height for the infrastructure and civil works of the stockpile reclamation tunnel and/or building).
Preventing the installation of a dribbling belt conveyor
keeping out tiny particles that may otherwise seep out of the overlapping pans (similar to a conventional apron feeder)
Additional advantages might be:
lowering the vertical discharge drop height and minimizing dust emissions, component wear, and ore deterioration
Cost savings as the dribbling belt requires no maintenance or components
Getting rid of the dribbling belt’s second drive system
Operating the dribbling belt saves power.
Belt feeders to handle heavy-duty materials efficiently
To give screens, crushers, and conveyors the required, constant feed rate, belt feeders can be used to remove particles or moist materials from beneath hoppers, bins, or stock piles.
The BF Series belt feeders, which are the regular capacity, and the BFH belt feeders, which are the greater capacity versions, make up the belt feeders portfolio.
Applications that are versatile
Belt feeders, which were created in accordance with stringent safety regulations and are simple to maintain, transport, and install, are extensively utilized in construction, mining, pulp and paper, fertilizer, and grain industries, as well as any other setting where handling large quantities of materials is necessary.
Optimization possibilities
Belt feeders, which come in standard capacity (BF Series) and high capacity (BFH) variants, can be connected to fixed circuits or equipped with wheels for convenient mobility. In order to maximize the effectiveness of your operations, we also provide a wide range of extra features and services for these feeders.
Safe to use
Strict safety restrictions, including those set forth by OSHA and MSHA in the United States and NRs in Brazil, are followed in the construction of belt feeders. They have misalignment and underspeed switches, an emergency stop, and other features to protect the operator. It is also possible to install optional elements to further enhance general safety.
Easy upkeep
Features include an abrasion-resistant lining and the sturdy construction greatly extend service life. The maintenance procedure is further made simpler by the components’ easy accessibility, allowing for the quick and simple replacement of worn and spare parts with little downtime.
